Supermond Aerion

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The new Aerion track bike from Supermond is a next-generation frame developed in response to recent changes in UCI regulations. It embodies material, structural, aerodynamic, and experimental innovations throughout its development.

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The new Aerion track bike from Supermond is a next-generation frame developed in response to recent changes in UCI regulations. It embodies material, structural, aerodynamic, and experimental innovations throughout its development.

Advanced Materials

●  The frame is constructed using Toray M46X carbon fibre, one of the highest-grade fibres available.

●  M46X offers an exceptional stiffness-to-weight ratio and tensile strength, ensuring explosive power transfer and stability under extreme racing conditions.

Structural Innovation

A lug-style carbon joint system was applied at the seat stay–seat tube junction.
Extensive structural experiments and simulations identified the most reliable bonding method, providing:

●  Improved vibration absorption

●  Reduced failure risk at stress points

●  Enhanced joint stiffness

●  The result is a safer and stiffer track frame optimised for high-performance racing.

Aerodynamic Optimisation

●  CFD (Computational Fluid Dynamics) simulations replicated real track conditions, minimising aerodynamic drag.

●  Wide fork design aligned with the rider’s legs and wheel profile reduces frontal turbulence.

●  Wide seat stays effectively manage airflow around the rear wheel, thereby lowering drag and enhancing overall stability.

●  CAD-driven structural optimisation removed unnecessary material while maintaining stiffness, contributing to weight reduction and performance efficiency.

Testing & Validation

●  Initial development and optimisation were completed through CFD testing in Korea.

●  The current version is prepared for wind tunnel validation in the UK,

●  while the next iteration is scheduled for wind tunnel testing to integrate refined

aerodynamic data.

●  FEA (Finite Element Analysis) has been conducted to validate durability and strength

under racing conditions.